Monday, January 21, 2013
1:27:15
Keynote: The Impact of Robotics on Economic Growth
8:45 AM - 9:45 AM
During the last few years, a new wave of robotics has emerged that is revolutionizing manufacturing and distribution operations. Dr. Christensen will detail how these advances combined with core business drivers will help advance future economic growth.
25:06
MON10:30E: The Sound Of Voice Success At Sony Of Canada Ltd.
10:30 AM - 11:15 AM
Abstract
This session examines the experiences of this wholly-owned subsidiary of Sony Corporation in its efforts to support a changing business model of more online orders (generating larger numbers of smaller orders) and a high seasonality to the business through the application of voice technology for cluster-picking and cycle-counting. Voice provides Sony associates with the ability to nimbly move from one assignment to the next with no downtime, even during peak periods. Since using voice, the company has realized a 30% improvement in throughput and 15% in accuracy, as well as improvements in safety. The company has also been able to reduce its temporary headcount by five workers; training time has been reduced to one hour for the voice system and a week for full operational training, as opposed to the two to three months for training required before voice.
Takeaways
- Learn how voice has helped Sony of Canada address its key business challenges of a changing business model and business seasonality, netting substantial bottom-line improvements
Download presentation
30:09
MON10:30C: How To Effectively Manage Reusable Packaging Assets
10:30 AM - 11:15 AM
Abstract
Reusable containers, pallets and dunnage move product throughout the global supply chain faster, safer and more cost-efficiently when managed and allocated effectively. In this seminar, you will learn best practices in how to optimize your existing, expanding or new fleet of reusable assets. Attendees will learn how to have the right packaging in the right place, at the right time and how to get it back.
Takeaways
- How to identify the right packaging-related Key Performance Indicators (KPIs) for your business
- Best practices in container and pallet tracking
- Optimize inbound and outbound trips to best utilize packaging
- Maximize value and extend the life of packaging fleets
27:41
MON10:30A: How To Choose A Wireless Lift Truck Management System To Optimize Your Supply Chain
10:30 AM - 11:15 AM
Abstract
Wireless industrial truck management has steadily become a best practice among Fortune 500 manufacturers, retailers, and other organizations with substantial material handling operations. However, since these types of systems still have relatively shallow market penetration, many companies have no point of reference to understand what they should consider when evaluating such systems for implementation.
This seminar will describe key characteristics of a wireless lift truck management system and review the variety of functions, IT architectures, and wireless options that are available to meet various requirements. Typical ROI scenarios for these types of systems will also be detailed.
Takeaways
- What 4 or 5 functions are fundamental to all Wireless Lift Truck Management Systems.
- What additional functions are available in the marketplace.
- What benefits are commonly derived from Wireless Lift Truck Management Systems.
- What technical considerations are important for deploying systems, and how do various system architectures address various corporate needs.
22:20
MON10:30G: Discover The Benefits Of Goods-To-Person Order Fulfillment- 10 Ways Goods-To-Person Can Improve Performance In Your DC
10:30 AM - 11:15 AM
Abstract
The goods-to-person method of order fulfillment can deliver increased productivity for today’s distribution centers. It is an order fulfillment configuration that should be considered when the application has the appropriate activity profile and business drivers. The 10 warehouse logistics benefits of using this configuration will be presented along with the impact on ergonomics and worker comfort. In addition, the presentation will provide a description of applications where it could be implemented along with case study examples.
Takeaways
- 10 reasons why goods-to-person adds value
- What applications have a strong business case for goods-to-person fulfillment
- Sample metrics on performance improvement
41:58
MON10:30I: Proven Strategies To Increase Productivity And Deal With Slow Movers
10:30 AM - 11:15 AM
Abstract
Rampant SKU growth and the resulting increase in slow movers are negatively impacting your distribution performance. This session offers proven techniques and an overview of current technologies to help you regain lost capacity. Case studies of how companies in diverse industries from car parts to food distribution have overcome this very challenge and turned it into an opportunity.
Takeaways
- The key productivity drivers and how you can you benefit from focusing on them
- Proven strategies to improve productivity and increase capacity
- Operational, tactical and strategic cost saving opportunities
- How to deal with your slow movers
20:46
MON11:15F: Economical And Ecological Material Handling
11:15 AM - 12:00 PM
Abstract
Today warehouses need to achieve higher performance while implementing more sustainable operations. As a result, warehouse managers must look for solutions that deliver both economic and ecological benefits. Choosing systems like lift trucks that offer greater energy efficiency and more productivity can help managers accomplish their goals to be greener and more efficient.
Takeaways
- Considerations to achieve smarter, more sustainable material handling operations
35:43
MON11:15H: The Future Of Distribution Management
11:15 AM - 12:00 PM
Abstract
Effective distribution management is more than just warehousing. Leading organizations recognize the value of being able to holistically address every aspect of the supply chain network.
Takeaways
- In this session, we’ll review the benefit of fully leveraging optimization tools, like labor and slotting, along with your WMS
29:16
MON11:15D: 173 Decisions In A Second: How Automated Order Processing Drives Throughput
11:15 AM - 12:00 PM
Abstract
The application of logic into your material handling system makes for faster and more efficient order selections. An automated material handling system is always in flux, regardless of the degree of automation. Automatic order processing can ensure that the correct orders are processed in the correct order much easier than a person activating orders manually.
Takeaways
- How automated order processing can maximize the return you get from your system.
34:28
MON11:15B: Using Data Capture Analytics For Process Improvement And Vendor Compliance Enforcement
11:15 AM - 12:00 PM
Abstract
Learn about the latest trends in automatic data collection and how to use system analytics to improve logistics processes and enforce vendor compliance. See how automatic identification systems and data management methods can be paired together for enterprise-wide logistics process monitoring. Explanations will illustrate how all the information gathered from automatic data collection systems can be used to help improve receiving, sorting, and shipping efficiency in the distribution center. Practical receiving and vendor compliance applications will be highlighted.
Takeaways
- How to better utilize the information from automatic data collection systems to improve process efficiency and enforce vendor compliance.
31:56
MON12:00A: Gaining And Maintaining Competitive Advantage With Automation
12:00 PM - 12:45 PM
Abstract
In this seminar, WITRON highlights how industry leaders are using automation to set themselves apart from their competitors. Various industries and solutions will be profiled to appeal to a wide range of potential seminar attendees.
Takeaways
- How world-class organizations are using automation to gain an edge in today’s competitive marketplace
29:26
MON12:00I: Show Me The Money – How Information Technology Points To Savings In Material Handling Operations
12:00 PM - 12:45 PM
Abstract
This seminar will “Show You The Money” that can be saved when you use leading technologies to measure and manage your lift truck battery and charger equipment, your battery changing operations and your fast charge or opportunity charge programs . Learn how companies like yours employ information technologies to drive out hundreds of thousands of dollars in hidden costs. Hear from other operations managers how they find the money and significantly improve their bottom line through reduced battery changing, increased battery life, better lift operator management and accurate asset replacement.
Takeaways
- How operations managers are using information technologies to drive down operating costs
28:08
MON12:00C: A New Foundation For I-D Barcode Reading
12:00 PM - 12:45 PM
Abstract
Recent innovations in fundamental image analysis methods for barcode readers have combined with advances in image formation to yield systems that outperform traditional laser scanners in the most demanding material handling and logistics applications. The seminar, present by the principal inventor, will provide a technical description of how these methods find barcodes in a scene and extract one-dimensional signals for decoding. The performance of these methods will be discussed and compared with prior image analysis methods, with particular emphasis on significant improvements in resolution and speed. Finally, the implications of these innovations for the future of barcode reading will be considered.
Takeaways
- Recent innovations in image analysis methods for barcode readers have combined with advances in image formation to yield systems that outperform traditional laser scanners in the most demanding material handling and logistics applications.
20:07
MON12:00E: Increase Productivity, Improve Picking Accuracy and Reduce Costs with Warehouse Navigation
12:00 PM - 12:45 PM
Abstract
By now, the competitive advantage that an efficient logistics process provides to a company is well known. Just single digit improvements in material handling efficiency can mean tens of thousands of dollars to the bottom line. In this seminar, presenters discuss actual application efficiency gains of upwards of 25% or more, and the unique technology that enables it.
Takeaways
- Learn what truck positioning technology is available in the market today and the benefits of integrating this technology into your operations.
46:26
MON12:00G: Modern Design Trends for Direct To Consumer Fulfillment
12:00 PM - 12:45 PM
Abstract
Presentation will explain ways to define your direct to consumer fulfillment business and what material handling equipment options could best match your needs. Equipment options will be discussed and compared from an independent third party perspective. A case study will illustrate the decision making process.
Takeaways
- Executive leaders, operators, and engineers will consider where their business falls in the range of automation alternatives for direct to consumer order fulfillment and the key considerations for making automation decisions.
45:31
MON12:45D: The 21st Century Warehouse: Automation Prepared For The Future
12:45 PM - 1:30 PM
Abstract
This seminar will take an in-depth look at the warehouse of the future and the automation that will sustain it. In addition, it will offer some insight into what trends, constraints, and regulations are driving the changes in the warehouse, and ultimately the technologies that are being designed to make them run more efficiently
Takeaways
- Trends in picking, goods movement, and storage.
- In the future warehouse, picking and storage will rule the day. Learn how to modify your order fulfillment processes to the above-mentioned trends and technologies.
37:41
MON12:45H: Bridging The Gap Between Legacy And Best-of- Breed WMS
12:45 PM - 1:30 PM
Abstract
There are hundreds of legacy or home-grown WMS packages developed over the years of fine-tuning that are hard for companies to unplug. These systems have been tailored to support specific business practices and each is very unique. But, can a legacy WMS provide the levels of performance that a best-of-breed WMS offers? In this session, discover what off-the-shelf WMS packages now provide and how your legacy system might be adapted to come closer to the mark, or alternatively, if it is time to bite the bullet and make the switch.
Takeaways
- Take away a template for comparing the features and functions in your legacy WMS with those available in best-of-breed systems on the market today.
- Learn how to assess the value of modifying your current system or investing in a new one- and how to build the business case for moving forward.
26:45
MON12:45B: E-Commerce And The DC: How To Keep Operations Clicking
12:45 PM - 1:30 PM
Abstract
Supporting e-Commerce operations involves changes to how a DC handles orders; one of which is unit level orders opposed to case level orders. By using dimension, weigh, scan (DWS) and label print and apply systems, traditional businesses can easily convert to direct to consumer alternatives to drive revenue growth. Single unit packages can be deployed directly to the consumer, using the cost effective packaging and shipment rate-shopping solutions coupled with automated processes alleviating the need to add more labor.
Takeaways
- What solutions drive efficiency and reduce errors for unit-level orders
- How to use a DWS solution for e-Commerce
34:42
MON12:45F: WMS In The Cloud: Could It Really Work For Your Company?
12:45 PM - 1:30 PM
Abstract
As technology has advanced, new deployment options for enterprise software have emerged, including warehouse management systems (WMS). Many buyers of WMS are trying to determine if cloud based WMS is best for their company. While there are strong economic reasons why many companies are reviewing cloud applications, cloud computing offers many compelling business benefits.
Takeaways
This presentation will answer many questions about cloud-based WMS, including;
- What is cloud-based WMS
- Why you might choose cloud over on-premise deployment
- Can cloud based WMS handle complex operations and integrated material handling equipment
27:04
MON1:30E: Align Your Fulfillment Operations With Your Changing Channel Mix
1:30 PM - 2:15 PM
Abstract
This session will focus on the impact of the "omni-channel" shopping experience and expectation on your supply chain. This session will offer practical advice on implementing flexible fulfillment paths to address multiple channels with varying service level requirements. It will also discuss the pros and cons of inventory pools – shared versus separate.
Takeaways
- Tangible examples of flexible fulfillment approaches to address omni-channel requirements.
- Practical case studies of companies using shared inventory contrasted with those who use separated inventories, highlighting the pros and cons of each approach.
25:52
MON1:30C: Unit Load Technology- Road To Sustainability
1:30 PM - 2:15 PM
Abstract
Packaging and material handling designs and purchases are often made as individual components without regard to their incorporation into the distribution system. The result: a change that results in a one-time savings on the purchase of material handling equipment can result in a cost increase in the on-going purchase of transport packaging materials such as bottles, containers, stretch film and pallets. A systematic approach understands how the interactions of the various components can hinder or enhance the ability to protect the product from the hazards of the transport distribution system. Proper unit load design procedures to utilize the system compatibility will lead to true sustainability by reducing damage, overall packaging, material handling and operational costs.
Takeaways
- A systematic approach to unit load design will lead to true sustainability.
42:46
MON1:30A: Design A Facility For Five Years? I'm Not Sure About The Next Five Minutes!
1:30 PM - 2:15 PM
Abstract
Configuring a new distribution center requires accounting for a wide variety of factors. Most significant of these is calculating the future requirements on that facility. But how is a design team to do so given the rapidity of change in today's environment? Since most logistics teams are not equipped with calibrated crystal balls, they need some other method to develop an image for the future state in which their new building will operate. The speaker will draw on nearly two decades of facility design experience combined with a number of years sailing a 50 year old battleship in a modern warfare environment to address the thoughts, techniques and tricks that are essential to ensuring the facility can survive the demands of the future.
Takeaways
- The attendees will learn how to envision future requirements to support design development of a new distribution center.
40:43
MON1:30G: The Impact Of Explosive Growth In Internet Retail On Order Fulfillment And The Customer Experience
1:30 PM - 2:15 PM
Abstract
Internet retail is projected to experience 62% growth by 2016, surpassing $300 B. In a market that lives and dies by the customer experience, how will this market need to prepare for this exponential growth and its effect on order fulfillment? Increasingly, customers expect rapid order turnaround, accuracy, ease of returns, and much more. Order fulfillment plays a crucial role in meeting expectations by getting the item(s) to the customer in a timely and accurate manner. Orders that arrive late, incomplete or damaged undermine the retailer’s credibility and likely will not result in a loyal return customer. Getting order fulfillment right is vital for business success. Automating your order fulfillment operations can help achieve superior productivity, efficiency and accuracy leading to an enhanced overall customer experience.
Takeaways
- How rapid business growth affects order fulfillment, buffering, replenishment, shipping and returns
- What today’s Internet retail customer expects
- When to apply material handling automation to enhance the overall customer experience
29:10
MON1:30I: Can You Turn Your Green Conveyor And Sortation Initiatives Into Greenbacks?
1:30 PM - 2:15 PM
Abstract
The common conclusion in “green” discussions is that sustainable systems are a responsibility we all share, but they have yet to provide a financial payback as it relates to conveyor and sortation projects. This seminar will take an updated look at that conclusion with the latest developments in conveyor and sortation equipment, system design and an update on regulations and tax benefits that may be applicable to your projects.
Takeaways
- Learn about the latest developments in conveyor sortation equipment and systems and how they are green
- Learn where to go to find more information on regulations and tax benefits that may benefit your company
- Learn how other companies are seeing green
47:04
MON2:15H: Reducing Labor And Space While Each Picking With Simple Automation
2:15 PM - 3:00 PM
Abstract
Competing globally while operating locally is the key for organizations to reduce labor, space, and inventory levels while operating at dizzy new levels of performance. The days of being satisfied with doubling productivity has been replaced with the necessities of 4x and 5x requirements to compete with world markets and offer free shipping and other competitive advantages. Reviewing automation alternatives, process improvements and facility layout while focusing on reducing labor and space in manufacturing, distribution and maintenance applications.
Takeaways
- How to match corporate objectives and requirements into low risk automation solutions to yield high returns and providing new business advantages to assure market growth.
28:16
MON2:15F: KPIs For Maximizing Goods-to-Person Investment
2:15 PM - 3:00 PM
Abstract
The recession caused many customers to reduce labor in their operations. Now that business is improving, it is important to maximize operational performance with existing labor to enable on-time, accurate shipments and exceptional service to stores and/or consumers. This session will discuss the available goods-to-person technologies, best practices, and the leading performance indicators to help companies ensure they are getting the most out of their investment.
Takeaways
- Learn the top key performance indicators (KPIs) for justifying the return on investment (ROI) of your goods-to-person operation.
28:18
MON2:15B: E-Commerce Impact On Warehouses And Distribution Centers
2:15 PM - 3:00 PM
Abstract
This seminar will discuss the impact that e-Commerce has on the operation of warehouses and distribution centers, the resulting challenges and will explore available technologies to meet the needs of this fast growing market.
Takeaways
- How technology will be implemented to meet the expanding needs of the e-Commerce market
41:52
MON3:00G: Operational Success = Audits, Metrics And Right Technology
3:00 PM - 3:45 PM
Abstract
This seminar will discuss how identifying the right metrics and examining current processes through regular operational audits can help distribution and fulfillment facilities implement the right processes, software, and technologies for improved performance and ROI.
Takeaways
- Learn how operational audits can identify key areas for process improvement with software/hardware enhancements that drive productivity
32:55
MON3:00I: Fact: Robots = Jobs
3:00 PM - 3:45 PM
Abstract
Robots replacing people is false. See how robots empower employees to perform the most productive functions in a company. Robots create jobs and are helping move American workers to better, higher paying, fulfilling, and safer jobs.
Takeaways
- This seminar will show how robots replace repetitive, non-productive functions with better paying jobs.
24:17
MON3:00E: Growing Already Lean Operations Without Additional Labor
3:00 PM - 3:45 PM
Abstract
When business conditions expand and contract with regularity, it is difficult for companies to grow. Often already lean operations are hesitant to hire additional labor when business expands, fearing a business contraction is right around the corner. Carousel and vertical lift technologies can be used to grow operations that are already lean. This seminar focuses on finding areas of cost avoidance- a new, non-traditional method of building a return on investment analysis.
Takeaways
- Identify areas of cost avoidance
- Distinguish between a vertical carousel, vertical lift and horizontal carousel
- Prepare a project justification using cost avoidance
35:36
MON3:00C: Rack Storage - Fitness Through The Life-Cycle
3:00 PM - 3:45 PM
Abstract
Properly engineered, applied and operated, a rack storage solution will contribute to organizational profitability and productivity over a long life cycle. These highly engineered and flexible solutions serve as core infrastructure for strategic business objectives as well as operational efficiencies.
Takeaways
- Valuable guidance on how to specify, install, operate and maintain a rack storage solution over its life-cycle.
45:27
MON3:00A: When Seconds Count Most
3:00 PM - 3:45 PM
Abstract
See how the art and science of labor management has evolved up to today, and learn where to find even greater savings and productivity with the latest in process and technology solution ideas.Takeaways
Download presentation
14:24
MON3:45B: Voice-Directed Warehousing That Is Ready For Change
3:45 PM - 4:30 PM
Abstract
US Foods distributes supplies to more than 250,000 customers with a network of over 60 distribution centers. The foodservice giant implemented voice a decade ago to improve operational efficiency – but they wanted to do so without locking their operation into an antiquated system. By choosing a voice solution with a modern and open architecture, US Foods was able to adapt to changes in business while significantly improving brand reputation and customer satisfaction.
Takeaways
Learn how a configurable voice solution is able to help businesses in the following ways:
Adapt to technology and business changes over time
Improve customer satisfaction
Enhancing brand reputation for excellence
41:56
MON3:45F: AGV Safety – Practical Considerations
3:45 PM - 4:30 PM
Abstract
This discussion will focus on the most current safety options for Automatic Guided Vehicle Systems, along with and open discussion on best practices for personnel training, implementation and safe operation of today’s AGV technology.Takeaways
Download presentation
38:47
MON3:45D: Warehouse Productivity Secrets Revealed: How Leading Companies Are Improving Labor Productivity, Safety And Fleet Utilization
3:45 PM - 4:30 PM
Abstract
For a typical materials handling operation, fork lifts and labor represent well over 75% of total operating cost. To counter these escalating costs and competitive pressures, managers are continually looking for ways to improve the overall safety and productivity of their labor and fleets.
Join us and learn how advances in equipment and labor monitoring as well as automated inventory tracking and data collection are providing productivity improvements of 10% to 40%. Learn how these technologies are also providing operating data, real time visibility and business insights that go well beyond the capabilities of traditional warehouse and labor management systems. See first-hand the tools and data being used to cure costly labor productivity killers and answer your questions about how to improve the overall safety and efficiency of your labor, fleet and operations.
Takeaways
- How to automate typical tasks related to safety compliance, data collection, inventory tracking and quality control so that drivers can spend more time driving with loads
- How to improve inventory and shipping accuracy automatically to reduce costly errors and rework
- How to reduce property damage and improve pedestrian safety through impact detection and proximity alerts
- How to monitor vehicle usage to optimize fleet size, increase uptime and reduce maintenance costs
- How to utilize new types of operating data to optimize your warehouse space and processes
- Case Studies: Learn how new Labor and Fleet Management technologies have been implemented and the results they yielded
21:11
MON3:45H: Industrial Work Platforms, Equipment Platforms And Mezzanines
3:45 PM - 4:30 PM
Abstract
Industrial work platforms, equipment platforms and mezzanines are highly cost effective structures in enhancing productivity and fully utilizing the building cube. Selecting the proper structure as well as flooring and access options is key to a successful application.
Takeaways
- Attendees will learn the features and benefits of of these cost effective structures as well as how to properly specify and accessorize the structure.
Tuesday, January 22, 2013
24:49
TUES10:30A: Latest Automated Storage And Retrieval Technology- Two Cranes, One Aisle
10:30 AM - 11:15 AM
Abstract
Forget the old paradigm of one crane per aisle or a slow moving shuttle system with low SKU count, see the newest evolution in AS/RS technology. The high-performance, super-fast mini load AS/RS acts as a highly-efficient sortation system. It allows multiple cranes to pass each other, increasing throughput up to 2,200 cases per hour. Find out why a major food company selected this unique technology.
Takeaways
- Case study information, including key performance metrics affecting material handling, as well as overall business decisions
- Provide insight about designing an absolute sequence buffer system with minimum mechanics
33:42
TUES10:30I: Multi-Channel Retailing: Upgrading Your Order Fulfillment Systems
10:30 AM - 11:15 AM
Abstract
Today, retailing usually means storefront operations co-opting e-commerce. And the US has some of the most aggressive e-commerce operations and arguably the best retail and wholesale distribution networks in the world. This presentation will demonstrate how to merge these operations while maintaining best-in-class economics.
Takeaways
- Learn how to efficiently execute your diverse channel strategies through integrated back-end operations.
31:14
TUES10:30G: Increase Productivity, Improve Picking Accuracy And Reduce Costs With Warehouse Navigation
10:30 AM - 11:15 AM
Abstract
By now, the competitive advantage that an efficient logistics process provides to a company is well known. Just single digit improvements in material handling efficiency can mean tens of thousands of dollars to the bottom line. In this seminar, presenters discuss actual application efficiency gains of upwards of 25% or more, and the unique technology that enables it.
Takeaways
- Learn what truck positioning technology is available in the market today and the benefits of integrating this technology into your operations.
30:49
TUES10:30C: 21st Century Employee Engagement- The Next Generation Of Labor Management
10:30 AM - 11:15 AM
Abstract
Optimizing labor and space in a complex, highly volatile supply chain environment is essential to ensure you maximize valuable resources. In this session, hear how new technologies and methods are enabling companies to forecast, measure and reward their employees in a more effective and collaborative manner.
Takeaways
- Attendees will learn new means of engaging their workforce in achieving superior operational results
31:26
TUES10:30E: E-Commerce Order Fulfillment 101- A How To Guide Of Lean Operational Effectiveness
10:30 AM - 11:15 AM
Abstract
The automotive and manufacturing world has long used lean processes and principles in the manufacturing of goods. Why hasn't the distribution center applied these fundamental principles and processes in the fulfillment of orders? During the presentation, Ohio University’s Russ College of Engineering & Technology Management, long known for their hands-on approaching to engineering principles, will assist with a live lab demonstration of the core principles of lean pull based principles versus the traditional push based principles in the fulfillment of orders from all channels. The discussion will conclude with how to break down the barriers that are in place prohibiting the paradigm shift in processing of orders thus unleashing the efficiencies of lean operations.
Takeaways
- Hands-on demonstration comparing lean versus push based processing methodologies
- The value of processing large amounts of small orders using lean pull based methodologies
28:03
TUES11:15B: No More Guesswork: System Design For Seamless E-Commerce And Store Fulfillment Order Profiles
11:15 AM - 12:00 PM
Abstract
It takes more than guesswork to design order fulfillment systems that can seamlessly process e-commerce and store order profiles. Find out how designing for future systems affords the largest retail and distribution companies the ability to handle e commerce and store order profiles using one inventory, not two, while incurring the lowest possible labor costs.
Takeaways
- Learn how designing the correct system allows the largest retail companies in the world to handle more order profiles while lowering operating expenses.
35:25
TUES11:15D: Is Automation Right for You? Case Study On Cost Reduction Through DC Automation, Process And IT Optimization
11:15 AM - 12:00 PM
Abstract
This presentation will provide you with the information and tools you will need to evaluate if automation is right for you. The case study will focus on the considerations involved in decision making and how a high degree of process standardization will support the realization of savings in automating your warehouse. The Warehouse Management System integrates directly into the ERP system and provides control shop floor processes, systems and equipment automation.
Working with a timeline of 13 months from kick-off to go-live, this project was able to achieve significant performance increases in overall throughput, service level and reduction of operating cost through an integrated solution. The ROI takes into account short and long term cost savings in regards to investment, implementation and maintenance costs.
Takeaways
- Based on a case study in aftersales distribution, you will gain an insightful view on how you can realize improved profit for your company through equipment automation combined with optimized and integrated processes between IT and the shop floor.
38:55
TUES11:15F: Are Automatic Guided Vehicles Right For You? Customer Case Studies Of Successful AGV Applications
11:15 AM - 12:00 PM
Abstract
Find out how new developments are making AGVs more affordable, flexible and reliable than ever before. And why they are popping up more and more in distribution centers and manufacturing facilities in nearly every industry. Plus, hear real case study examples of how these solutions are improving productivity, while reducing costs in a variety of applications, including:
- Very Narrow Aisle (VNA)
- Truck Loading
- Roll Handling
- Hybrid or Dual-Use Forklifts
- Unit Load Conveyor
- Assembly
- Tugger
- Automatic Guided Carts
- Warehouses/DCs
Takeaways
- Real examples of how customers are using AGVs to improve their businesses.
- Benefits of AGVs including flexibility, reduced production costs and increased productivity.
42:32
TUES11:15H: DC Layout And Design Best Practices
11:15 AM - 12:00 PM
Abstract
Improving existing warehouse performance and planning for your next expansion or new facility requires an understanding of the best practices within planning, technology, layout and facility design. This session explores the warehouse from within the four walls, and the architecture/engineering design of the facility.
Takeaways
- Best practices within DC Planning and Design; and How to get the most of your existing warehouse and next new warehouse design.
25:52
TUES12:00A: Unit Load Technology: Road To Sustainability
12:00 PM - 12:45 PM
Abstract
Packaging and material handling designs and purchases are often made as individual components without regard to their incorporation into the distribution system. The result: a change that results in a one-time savings on the purchase of material handling equipment can result in a cost increase in the on-going purchase of transport packaging materials such as bottles, containers, stretch film and pallets. A systematic approach understands how the interactions of the various components can hinder or enhance the ability to protect the product from the hazards of the transport distribution system. Proper unit load design procedures to utilize the system compatibility will lead to true sustainability by reducing damage, overall packaging, material handling and operational costs.
Takeaways
- A systematic approach to unit load design will lead to true sustainability.
44:46
TUES12:00I: Discovering The Hidden Value of Voice In The DC
12:00 PM - 12:45 PM
Abstract
In this panel discussion, DC managers will describe the hidden benefits their operations have realized using voice picking and other voice directed warehouse applications, beyond the well-known advantages of increased worker productivity and accuracy. Our panel will describe how voice systems provide management visibility, improve space utilization, deliver better labor management results, reduce training for new and temporary workers, and even contribute to green initiatives.
Takeaways
- Learn how voice systems can be used to achieve greater operations visibility
- Understand how process reengineering can improve the direct and indirect benefits of voice
- Discover how voice systems can fill gaps in existing systems, forestalling large-scale WMS or ERP upgrades
20:20
TUES12:00G: 6 Steps To Optimizing Order Fulfillment
12:00 PM - 12:45 PM
Abstract
With distribution and e-commerce growing at a rapid pace, order picking automation allows organizations to work locally and compete globally. From pallets to cases to pieces, order fulfillment is a demanding and overwhelming task- customers want a variety of products and they don’t want to wait.
In this seminar, we will review six steps to streamline and optimize your order fulfillment processes. Categorizing your inventory, matching it with the best storage technology and selecting the right order fulfillment method is the foundation of successful order picking. We’ll review some real world examples of how other customers have optimized their order fulfillment processes.
Takeaways
- Identify different storage technologies available for each type of product quantity
- Learn about some of the best practices being used today and opportunities for improving efficiencies and reducing labor costs
- See some real-world examples where these methods have been implemented
35:51
TUES12:00E: Service Parts Execution- Optimizing Both Performance And Visibility
12:00 PM - 12:45 PM
Abstract
Service parts supply chains have inherently different challenges than traditional distribution networks. A very dispersed supply chain coupled with part identification complexity in receiving/shipping, unpredictable demand profile and limited inventory visibility across the network lead to low turns, low fill rates and dissatisfied customers. If you are working in a complex service parts environment - whether for internal use, distributed depots, or customer site stocking locations - you will find insights from this session.
Takeaways
- Ways to improve operator speed and accuracy at all points in the service parts supply chain- from main DC operations to point-of-use stocking locations.
- Methods to capture and track real-time inventory movements and usage at all points in the supply network.
- Alternatives to merge information across the supply chain into a single real-time visibility platform.
24:51
TUES12:45F: On-Demand Packaging For Pick/Pack Operations
12:45 PM - 1:30 PM
Abstract
Choosing correct shipping boxes is a key variable in efficient split case order fulfillment. Wrongly sized boxes add cost to shipping via void fill, additional packing labor and unnecessary cubic volume shipped.
On-demand packaging is an emerging new field. It is now possible to build shipping cases in your distribution center to the exact dimensions required for the order- all in real time, and at a significant cost savings over buying pre-made cartons.
Takeaways
- This presentation will survey the exciting new technologies available to shippers for on-demand packaging. We will review a number of new technologies and show how they improve productivity, reduce costs and increase sustainability.
- As this is a currently emerging field, attendees will benefit greatly and should come away with actionable plans for productivity improvement.
38:16
TUES12:45H: Are Smartphones Right For Your Warehouse?
12:45 PM - 1:30 PM
Abstract
With constant pressure to drive costs down while driving productivity up, more enterprises are looking at consumer-grade devices to accomplish supply chain workflows. In this seminar, we’ll look at both sides of the argument using data from a recent study to help you determine what’s right for you.
Takeaways
- Gain an understanding of current usage levels and applications for smartphones in the warehouse
- Benchmark your own enterprise against supply chain leaders on prioritization of key attributes for mobile technology
- Get past the hype and come to an informed opinion when building your technology roadmap
34:23
TUES12:45D: Alternative Lift Truck Technologies
12:45 PM - 1:30 PM
Abstract
This seminar will show you how to responsibly evaluate alternative lift truck technologies, such as internal combustion, electric, fuel cells and lithium ion batteries. A comparison of the leading lift truck drive systems will be performed to determine which technology is the most effective for your material handling fleet. Comparisons will be based on single shift and multiple shift applications and will include environmental and financial impacts of critical decision criteria.
Takeaways
- Understand the benefits and drawbacks of newer lift truck power technologies including Li Ion batteries and fuel cells.
- understand the impact AC drive lift trucks, regenerative breaking and lowering have on the battery.
- how to select the most effective lift truck systems for your operation.
26:57
TUES12:45B: Optimized Wave Picking And Sortation: Beyond Connecting The Dots
12:45 PM - 1:30 PM
Abstract
To maximize the efficiency of picking operations, workflows must be created to group orders based on DC layout and worker pick-paths. The goal is to minimize travel time and movement. In many applications, automated sortation systems can maximize picker efficiency for each order or wave. This requires integration between the warehouse management system directing the picking and the sortation system. This seminar will show that beyond “connecting the dots,” this integration can provide visibility to actual workflows, diagnostics to pinpoint problem areas, and the ability to dynamically reorder workflow to adjust for these problems in order to continuously optimize picking operations.
Takeaways
- How integrated wave picking and sortation can provide workflow visibility to dynamically optimize picking oeprations
33:52
TUES1:30I: How Reusable Packaging Helps Companies Improve Their Sustainability Scorecard, Drive Supply Chain Efficiencies And Increase Sales
1:30 PM - 2:15 PM
Abstract
In many situations, reusing a packaging asset is more economically and environmentally efficient than disposal or recycling after one use. For many companies the idea of recovering their packaging assets seems complicated and expensive. Rehrig will demonstrate how reusable packaging programs can reduce costs per trip, reduce a company’s carbon footprint and improve sales by using proper asset management and tracking techniques and material reclamation and exchange programs.
Takeaways
- The efficiencies and savings of a reusable packaging program far outweigh the implementation challenges and will greatly improve a company’s Sustainability Scorecard.
31:41
TUES1:30A: Case Study: Covidien Warehouse Automation
1:30 PM - 2:15 PM
Abstract
This case study elaborates the design of a new distribution hub that will be used by several of Covidien’s business units. The warehouse and material handling system design is focused on attaining a very high operator performance level. This is attained while taking into account specific business unit requirements like tracking and tracing lot and serial numbers, shipping to warehouse, depots, wholesalers and end customers and high storage density. As part of the new hub a warehouse management is implemented that takes into account all the specific logistical process requirements. The case study also details cooperation in the design phase so that all operational processes and system requirements were optimized.
Takeaways
- The latest automation trends in a complex warehouse environment
33:51
TUES1:30C: Casters For Electric Pallet Jacks- Turn Your Trucks Into High Performance Race Cars For Maximizing Productivity
1:30 PM - 2:15 PM
Abstract
Casters for electric pallet jacks are designed to increase truck productivity by counteracting roll movement especially during cornering, preventing truck payloads or even the driver from falling. In walkie or walk behind electric pallet jacks, casters are an alternative to simple skid plates that normally damage the floor and retard the truck movement. Proper adjustment in walkies will also minimize turn torque. In rider units, the caster helps increase truck stability, allowing the operator to maneuver the truck with higher speed and confidence. This helps increase truck productivity and safety levels. However, during the usage of the truck, the casters need proper adjustment. This is due to many factors including drive tire wear and the creeping effect of caster springs. Without proper adjustment, not only the caster performance, but also the truck performance will significantly drop. Potential performance deterioration includes truck stability, braking distance, tire wear performance, battery drainage, tire grip, and more. Different caster designs have different adjustment methods and difficulty levels.
Takeaways
- Basic knowledge of electric pallet jack casters and their effect on electric pallet jack productivity as well as caster design considerations.
- Types of casters and typical failure modes
- How to turn your trucks into high performance race cars
38:11
TUES1:30E: The Value of Pervasive Real-Time Mobility In Making Flawless Fulfillment a Reality
1:30 PM - 2:15 PM
Abstract
Mobility can deliver wall-to-wall real-time visibility of inventory and assets from the manufacturing plant to the point of sale. When leveraged properly, this new level of real-time, information enables supply-chain optimization, higher service levels, and lower costs. It all starts with real-time mobility at the point of activity. In this session, Mark Wheeler of Motorola Solutions will review the trends, the opportunities and the new and innovative technologies and partnerships that are making it all possible.
Takeaways
18:01
TUES2:15D: How Sustainable Are Your Vendors?
2:15 PM - 3:00 PM
Abstract
Everyone wants to be sustainable but sustainability is more than a catch phrase for being environmentally conscious. Successful corporate sustainability involves the complete commitment of the entire organization, from environmental, economic, and employees. Attend our session and learn how partnering with sustainable companies can benefit your business.
Takeaways
- Learn how partnering with sustainable companies can benefit your business.
18:42
TUES2:15F: Bridging Technologies Using Singulation and Sortation
2:15 PM - 3:00 PM
Abstract
You perform sortation because you want to reduce labor, increase efficiency, and lower your overall handling costs. Attend this session to learn the advantages of advance sortation techniques such as auto-singulation and auto-dimensioning. Also learn when you need the throughput and accuracy provided by these systems. See how they support cross-docking, order fulfillment, and returns logistics.
Takeaways
- Learn how advanced singulation and sortation systems support your company's needs for efficiency and lower costs.
24:40
TUES2:15H: Unleash Your Workforce – See How Technology Innovation Is Unlocking The Human Potential For Greater Productivity And Accuracy
2:15 PM - 3:00 PM
Abstract
Facing rising operational costs and growing awareness of consumer food safety, companies are under pressure to improve efficiency and increase customer satisfaction and safety. To meet these needs while containing costs, food traceability solutions are particularly imperative for achieving rapid responses to potential product recalls. Rugged mobile computers, scanners and smart, mobile printers are being utilized in the field and processing facilities to gather the data for tracking and tracing of food products. From the distribution center to the store for consumer use, mobile solutions help distributors meet government mandates and track food items.
Takeaways
- Tools for meeting new food regulations
32:15
TUES2:15B: DC Automation Has Come Of Age
2:15 PM - 3:00 PM
Abstract
Europe and Japan have long outpaced the US when it comes to the adoption of automation in distribution centers. But automation is coming of age in the U.S. with new technologies that address increasingly complex distribution requirements. This session will discuss those new technologies and offer a roadmap for justifying automation in your DC. A client case study will be presented.
Takeaways
- What are the latest automation technologies
- How to justify the investment
- How automation can help you meet client fulfillment demands
31:44
TUES3:00C: Leaning Your DC Operations With Voice
3:00 PM - 3:45 PM
Abstract
Hear how other DCs are applying the principles of lean to create optimized voice directed warehouse processes that drive down costs, increase efficiency and create highly satisfied customers. Brian Etzler of Do it Best Corporation will describe how they eliminated waste and improved efficiency using voice-directed warehouse systems designed to address their unique business requirements. While “lean” principles have been widely used by Toyota and other global manufacturers, this discussion will provide a rare glimpse into lean in the DC.
Takeaways
- Understand how the principles of lean apply to distribution center operations
- Hear examples of how DCs are applying lean as part of their process improvement projects
- Learn how voice technology, when expertly deployed, enables subtle process changes that deliver big impacts on DC efficiency and accuracy.
46:53
TUES3:00G: Automatic Guided Carts Revolutionize Manufacturing
3:00 PM - 3:45 PM
Abstract
Nearly a century ago, the rivetless chain conveyor revolutionized the assembly line. Today, the same company continues to change the way products are assembled with its automatic guided carts (AGCs). These affordable AGCs provide an innovative approach to replacing the fixed assembly line with simple, modular and flexible carts. Multiple AGCs can be equipped with scissor lifts and customized carriers and used in a slow moving, continuous assembly line. The opportunities for use are endless including industries such as motorcycle, car, appliances, agricultural and more. Case studies will be presented addressing design constraints, technology challenges and overall benefits.
Takeaways
- Real examples of how customers are using AGCs to change the way they manufacture
- Benefits of AGCs, including analysis of down-time and impact on overall production
- Sample configurations of assembly lines
14:44
TUES3:00I: The Importance Of Hygienic Pallets In Today's Supply Chain
3:00 PM - 3:45 PM
Abstract
Pallets move all types of product throughout the global supply chain, from produce to beverage bottles to pharmaceutical items and more. Pallets are generally selected for their footprint, load capacity and ability to interface with current infrastructure. In today’s complex supply chains, with multiple shipping points and global commerce, pallet users are seeking pallets that are also designed with hygiene in mind (cleanability, FDA-approved material usage). In this seminar, attendees will learn why hygienic pallets are important in their application.
Takeaways
- The definition of a hygienic pallet
- Best practices in sanitation
- How to choose the right hygienic pallet for the applicaiton
41:43
TUES3:00E: North American E-Commerce Supply Chain Strategies
3:00 PM - 3:45 PM
Abstract
How have various retail organizations successfully grown their e-Commerce logistics infrastructure? What are the pros and cons of using store infrastructure to service all e-Com customers best serviced by a dedicated facility or are shared with a retailer’s brick and mortar distribution center? Can a hybrid networking using all the above infrastructures be effectively enabled? Does any one approach support particular customer requirements for order cycle time or customer experience better than any other?
Takeaways
- E-Commerce retailers, whether they have a brick and mortar presence or not, will benefit from understanding the pros and cons of various distribution network configurations to support their direct to consumer channel, including when and how to best apply 3rd party assistance to ensure your supply chain is both responsive and cost effective.
45:05
TUES3:45H: AS/RS Revolution – Six Steps To Selecting The Right AS/RS For Your Business
3:45 PM - 4:30 PM
Abstract
These six (6) steps will transform your way of thinking about AS/RS technology from storage, steel, wires, motors and controls to a high performance solution defined by movements, cycles, picks, sequence, and efficiencies. This presentation/discussion will first outline how AS/RS has evolved and move quickly toward the improvements into what AS/RS is today, which are more revolutionary than evolutionary. The session will move rapidly into the uses of AS/RS for order fulfillment, sequencing, staging, and holding in both distribution and production applications. A couple of recent case applications will be presented by the speakers. AS/RS is your solution to better service for your customers.Takeaways
Download presentation
34:19
TUES3:45F: Automating Existing Warehouses- A Better Value For Solving The Storage Squeeze
3:45 PM - 4:30 PM
Abstract
If running out of warehouse storage capacity is a problem for you, consider the possibility of installing an AS/RS in an existing low bay warehouse. An AS/RS can double or triple the amount of product stored in a facility, at a price about equal to the cost of building an additional conventional building. Available with flexible lane depths, a high density AS/RS can configure to meet each specific facilities needs now, and into the future. Plus the value of the AS/RS goes beyond the initial capital investment, as the operational costs savings from automation continue 10, 15, to 20 years into the future.
Takeaways
- What’s involved in installing an AS/RS in an existing warehouse
33:30
TUES3:45D: Fleet Management Today Right For You?
3:45 PM - 4:30 PM
Abstract
Is your company ready for the next wave of the information age in material handling?
Today the data produced in your material handling operations can become the knowledge you need to reduce costs. Increase productivity and build a sustainable companywide model that separates you from your competition. We will discuss fleet management in terms of:
- Who should adopt a fleet management program?
- What drives the program?
- Why fleet management may be the answer for your firm?
- What mistakes most people make and why they fail at achieving sustainable fleet management?
Takeaways
- You will learn if fleet management will work for your company or how to fix it if it is not working now.
28:15
TUES3:45B: Telltale Signs You Should Replace Your Current WMS
3:45 PM - 4:30 PM
Abstract
Many of the warehouse management systems that companies are using have been in place for 10-15 years, many even longer. Technology has advanced rapidly over the past several years, and today’s WMS users are looking for increased capabilities. Your WMS plays a strategic role in supporting your business growth, responding to ever-changing and escalating customer requirements. As great as the potential benefit, equally formidable is the possibility that a weak WMS is hampering your growth and success.
Takeaways
- How to identify when an ineffective WMS maybe constraining your potential for business process improvements, growth, keeping customers happy, and acquiring new customers
Wednesday, January 23, 2013
1:13:51
Keynote: The Future of Material Handling, Logistics and Supply Chain
8:30 AM - 9:45 AM
Being able to look into the future well in advance requires a certain frame of mind. Edie Weiner, well-known futurist with a knack for putting audiences in that mindset, will first set that stage then lead these four industry leaders in detailing their views on how material handling and logistics will make the supply chain work in the future. Important issues, key trends and shifts in best practices will be sized up in this fast-paced panel discussion. This is your chance to be out front as the supply chain morphs in coming years.
44:17
WED10:30A: Cost Effective E-Commerce Order Picking Automation
10:30 AM - 11:15 AM
Abstract
How to augment existing facilities, zones and departments for each picking to meet the changing and dynamic customer requirements. By reviewing the current market trends and requirements a discussion on available technologies, evaluation, matching criteria (such as flexibility, low space utilization, employee health, acquisition cost, risk and best practices), building the business case and determining ROI/IRR (return on investment/internal rate of return).
Takeaways
- An emphasis will be place on fast, flexible and low risk systems which convert costly each picking to a high competency low cost solution with fats ROIs
29:23
WED10:30C: AGVS – Delivering A Quick Payback
10:30 AM - 11:15 AM
Abstract
This seminar will show attendees how to build a simple financial model to evaluate the use of AGVs for a real world warehousing applications. The financial model is used to calculate the payback period during which the saving created by the AGVs will payoff the original system capital cost. The seminar will define typical costs and avoided costs.
Takeaways
- Seminar attendees will learn how to calculate the crossover point - the required time period where the AGV system has generated enough savings to completely cover its costs and begin to create a return.
41:09
WED10:30E: Multi-Channel Retail Order Fulfillment Solutions
10:30 AM - 11:15 AM
Abstract
The following questions will be discussed for attendees who are evaluating multi-channel distribution network alternatives. How many facilities are required to support the network? What are appropriate inventory levels? Should facilities support multi-channel distribution? Should retail and direct to consumer channels be in separate facilities? How does the number of facilities affect labor requirements, capital equipment justification and the resulting asset utilization? How can you service multiple channels from the same automated fulfillment system? And ultimately, how do all these decisions affect customer service levels?
Takeaways
- Learn how to satisfy demanding customer service levels in multi-channel distribution networks, optimizing inventory, labor, and assets.
44:22
WED10:30G: Operational Excellence Through Process And Technology
10:30 AM - 11:15 AM
Abstract
It takes more than the latest technology to drive operational success. This seminar will discuss the impact of omni-channel fulfillment requirements and how to increase system performance and efficiency through process and technology improvements.
Takeaways
- Key performance indicators that expose areas for process improvements
- Processes and technologies that impact successful picking and sortation operations
33:27
WED10:30I: How Sears Home Services Improved End-To-End Supply Chain Visibility
10:30 AM - 11:15 AM
Abstract
Sears Home Services will describe how implementing proper process, controls and adaptable supply chain solution (warehouse management and distribution order management) improved their end-to-end supply chain visibility and enhanced customer service while reducing costs.
Takeaways
- How Sears achieved cost reduction through a rule based distribution order management system (DOMS) to optimally fulfill orders from customers, stores and technicians. DOMS also determine optimal nodes to reverse flow parts from customers and technicians.
- How having real-time visibility to inventory on Sears repair trucks has improved both first time repair completion and customer satisfaction.
29:45
WED11:15F: A New Foundation For I-D Barcode Reading
11:15 AM - 12:00 PM
Abstract
Recent innovations in fundamental image analysis methods for barcode readers have combined with advances in image formation to yield systems that outperform traditional laser scanners in the most demanding material handling and logistics applications. The seminar will provide a technical description of how these methods find barcodes in a scene and extract one-dimensional signals for decoding. The performance of these methods will be discussed and compared with prior image analysis methods, with particular emphasis on significant improvements in resolution and speed. Finally, the implications of these innovations for the future of barcode reading will be considered.Takeaways
Recent innovations in image analysis methods for barcode readers have combined with advances in image formation to yield systems that outperform traditional laser scanners in the most demanding material handling and logistics applications.
Download presentation
30:33
WED11:15D: Lift Truck Technology Advances Material Handling
11:15 AM - 12:00 PM
Abstract
New technology is the driving force behind innovation on material handling. Technology adds productivity, efficiency and cost-effective enhancements to material handling operations. Considering lift truck technologies, such as fleet optimization, can help warehouse managers increase productivity and lower costs.
Takeaways
- Ideas to leverage new technologies in material handling operations
29:25
WED11:15B: Top 10 Reasons To Automate
11:15 AM - 12:00 PM
Abstract
Material handling automation continues to grow in manufacturing and distribution/warehousing applications. This seminar reviews the leading reasons why customers have installed automated systems in their facilities. For customers who have installed automation, this seminar will report their level of satisfaction in those systems.
Takeaways
- Seminar attendees will learn whether they should be considering a material handling automation project and what they may be missing if they continue without automation.
19:20
WED12:00A: Making Multi-Channel Distribution With Goods-To-Person Picking Work For You
12:00 PM - 12:45 PM
Abstract
The integration of multi-channel distribution has made the traditional order picking method of person-to-goods unworkable. Wholesale, retail and e-Com order fulfillment need to all happen in the same building. Why is this important? Now, more than ever, the ability to leverage inventory for all three channels, means less overall inventory which lowers operating costs, which can mean a smaller building footprint, less labor, and so on. Learn how the latest picking technologies are now allowing companies to effectively make this happen.
Takeaways
- How multi-channel distribution can effectively occur within the same distribution facility
27:29
WED12:00I: Industrial Shelving, Shop Furniture, Drawer Storage And Cabinetry
12:00 PM - 12:45 PM
Abstract
Properly designed and accessorized industrial storage equipment will help to save space, improve labor efficiency, enhance security, and reduce inventory. This highly flexible equipment can be applied in both floor and multi-level situations through installation of stairs, aisles and platforms.
Takeaways
- Attendees will learn the range of equipment and accessories as well as design and application tips to support a successful application.
30:59
WED12:00G: How A Successful Voice Solution Became A Competitive Differentiator At Buffalo Hospital Supply
12:00 PM - 12:45 PM
Abstract
Buffalo Hospital Supply (BHS) is a leading regional distributor of national brand-name medical/surgical supplies, shipping about 10,000 containers of product on a daily basis to more than 500 hospitals, skilled nursing facilities, home health, durable medical and pain management organizations. Operating in an extremely competitive arena that pits BHS against much larger companies, BHS has found voice technology for pick-to-tote and case-picking has helped it meet a key corporate business goal of staying price-competitive without sacrificing service. Today the company positions its successful voice solution as a competitive differentiator to prospective customers and as a recruiting tool in distribution operations. This session details how voice helped BHS to improve productivity and accuracy, reduce training time, reallocate full-time staff to other areas, enhance customer satisfaction and improve safety.
Takeaways
- Learn how a voice solution helped Buffalo Hospital Supply address a key corporate business goal of staying price-competitive while maintaining strong customer satisfaction, streamlining distribution processes and improving performance.
44:34
WED12:00E: Using Metrics And SCE Systems To Drive Performance Improvement
12:00 PM - 12:45 PM
Abstract
Continued refinement of supply chain metrics offers a wide variety of options for fine-tuning performance. This presentation will address: How to identify the right metrics for your environment and how you can use them to set targets, monitor results, meet service goals and contain costs. How to assure a proper balance between measures to avoid negatively impacting performance in one area by overemphasizing another. How to use metrics to justify investments in people, equipment and systems while simultaneously building employee support, commitment and morale. And, finally how to use the data captured by supply chain execution systems to provide the performance visibility needed to drive continuous improvement.
Takeaways
- A template for developing and implementing a metrics-based performance improvement program.
34:40
WED12:00C: How To Choose A Wireless Lift Truck Management System To Optimize Your Supply Chain
12:00 PM - 12:45 PM
Abstract
Wireless industrial truck management has steadily become a best practice among Fortune 500 manufacturers, retailers, and other organizations with substantial material handling operations. However, since these types of systems still have relatively shallow market penetration, many companies have no point of reference to understand what they should consider when evaluating such systems for implementation.
This seminar will describe key characteristics of a wireless lift truck management systems and review the variety of functions, IT architectures, and wireless options that are available to meet various requirements. Typical ROI scenarios for these types of systems will also be detailed.
Takeaways
- What 4 or 5 functions are fundamental to all wireless lift truck management systems.
- What additional functions are available in the marketplace.
- What benefits are commonly derived from wireless lift truck management systems.
- What technical considerations are important for deploying systems, and how do various system architectures address various corporate needs.
42:06
WED12:45D: Casters Do They Matter? Making The Right Decision
12:45 PM - 1:30 PM
Abstract
This presentation will detail the complexity of selecting the most efficient caster design for a wide range of application demands.
Takeaways
- Learn the importance of load, floor type, operating environment, push/pull requirements, wheels and features in choosing the best caster for the application.
38:12
WED12:45H: 6 Reasons For Small And Medium Companies To Implement Order Picking Carousels And VLMs
12:45 PM - 1:30 PM
Abstract
A recent automation survey was conducted by MHIA to uncover some myths from manufacturing and distribution organizations. We’re here to set the record straight. In this seminar we’ll address and bust these automation myth’s with facts and examples:
- It Only Works For Large Organizations
- It’s Too Expensive
- It Takes Too Long To Implement
- It Isn’t Flexible
- Manual Labor Is Cheaper
- It’s Obsolete Too Fast
Automation is the only way organizations can work locally and compete globally. Carousels and VLMs are cost effective and flexible solutions that can be easily implemented into any existing facility.
Takeaways
- How to Calculate and Receive An ROI In Months
- Carousels/VLMs Can Be More Flexible Than Shelving
- Addressing & Busting the Latest Study’s Myths About Carousels/VLMs
18:21
WED12:45B: Voice-Directed Warehousing That Is Ready For Change
12:45 PM - 1:30 PM
Abstract
US Foods distributes supplies to more than 250,000 customers with a network of over 60 distribution centers. The foodservice giant implemented voice a decade ago to improve operational efficiency – but they wanted to do so without locking their operation into an antiquated system. By choosing a voice solution with a modern and open architecture, US Foods was able to adapt to changes in business while significantly improving brand reputation and customer satisfaction.
Takeaways
Learn how a configurable voice solution is able to help businesses in the following ways:
- Adapt to technology and business changes over time
- Improve customer satisfaction
- Enhancing brand reputation for excellence
39:12
WED12:45F: Best Practices for Evaluating Distribution Software Providers
12:45 PM - 1:30 PM
Abstract
It's no light matter to replace your enterprise software system. Essentially, it’s performing a heart transplant on your business. The last thing any company wants is to risk financial stability because it invested in the wrong technology or chose the wrong partnership. Your success with a new distribution software solution is predicated upon the work that is done prior to signing a partnership agreement with a vendor. This session will address the five most common mistakes distributors make when embarking on the software selection process and recommend best practices for ensuring a successful and financially rewarding partnership with your new provider.
Takeaways
- Learning to avoid common pitfalls in the software selection process will help increase the probability of a successful system implementation for your business.
28:14
WED1:30C: How To Model Your Goods-To-Person System For Higher Picking Performance
1:30 PM - 2:15 PM
Abstract
Car enthusiasts know that vehicle performance is dependent on many variables. Engine horsepower, for example, is one important factor but means very little if that power does not get distributed efficiently to the wheels. Similarly, there are many storage and retrieval “engines” in the marketplace today, all with a wide range of potential “throughput horsepower”. But regardless of the potential power of your storage engine, the overall performance of a goods-to-person picking system may suffer from poor design. This seminar will teach you relevant and applicable modeling techniques for your goods-to-person system.
Takeaways
- Understanding all key data metrics is critical to an efficient and effective design
- Though important, pure throughput of the storage engine is not the critical factor
- Goods-to-person should be an element of your overall picking solution, but not the only element
37:08
WED1:30G: How To Calculate Carbon Footprints: A Wood Pallet Example
1:30 PM - 2:15 PM
Abstract
Calculating carbon footprints can be a mysterious process unless you can follow a real-world example. This session shows how to trace and calculate the carbon footprint for wooden pallets, clearly a vital component of most material handling systems with several billion wooden pallets in circulation. The presentation quantifies the environmental impacts of wooden pallets and provides attendees with an analysis of the equivalent carbon emissions associated with pallet logistics operations. A carbon footprint analysis is performed in each of the life cycle stages, starting from materials harvesting, through the manufacture, use, transportation, and repair of pallets, to eventual final disposal to estimate the impact on equivalent carbon dioxide. A simple excel tool that helps the user estimate these impacts will be presented.
Takeaways
- Learn how to trace and calculate carbon footprint using a real-world example of wooden pallets.
24:42
WED1:30E: Driving DC Efficiency With Image Technology: A Picture Is Worth A Thousand Words…Or More
1:30 PM - 2:15 PM
Abstract
The emergence of high-performance, low-cost camera systems are becoming more valuable for image analysis and presentation scanning. Images are being saved for evidentiary proof at dock doors and analyzed for operational efficiency problems while scanning bar codes. The improved performance and lower cost of these imagers allows for bar code reading of manual material movement where this was not previously possible. Additionally, this technology has become so cost effective that systems are deployed extensively for automated receiving at small and large enterprises.
Takeaways
- When a camera auto-id solution is the appropriate technology
- Other applications a camera system supports
42:35
WED1:30A: Port and Maritime Logistics Trends
1:30 PM - 2:15 PM
Abstract
The North American Seaboard has been transformed by the joint forces of globalization, regionalization and containerization. Since the mid 1990s ports show a process of traffic concentration among largest port gateways. Hinterland access, the configuration of shipping line networks and supply chain management are the most significant factors driving the process at ports. Port competition is not determined by a single factor, but by several: port infrastructure, liner service (frequency of services), the availability of distribution centers and the market size that can be reached within 24 hours. Participants in this session will learn trends in ports, the forecasted growth in ports and have the question answered if the forecasted growth can be handled through American ports. In addition we will review the demand for further investments in ports and discuss the effect of the Panama Canal expansion on world trade routes.
Takeaways
- Participants in this session will learn trends in ports, the forecasted growth in ports and have the question answered if the forecasted growth can be handled through American ports. In addition we will review the demand for further investments in ports and discuss the effect of the Panama Canal expansion on world trade routes.
40:39
WED1:30I: My E-Commerce Fulfillment Process Is Broken- Why?
1:30 PM - 2:15 PM
Abstract
We’ll compare and contrast traditional order processes with a lean pull based process. We’ll discuss the inefficiencies of applying traditional methodologies and processes to fulfilling direct-to-consumer orders and how capital has been used to support large work in-progress buffers. While applying lean processes typically found in manufacturing assembly lines is not common in the distribution of product, it’s the right choice for fulfilling e-Commerce orders. Systemically pulling product that is assembled to orders yields higher productivities and can simultaneous flex to volume and increase efficiency all while keeping the work in-progress buffers to a minimum. Similar to the automotive industry ergonomic, accurate, and friendly workcells are used to complete the work.
Takeaways
- Differences between traditional push based distribution practices and lean pull based
- The value of a warehouse control system
30:29
WED2:15B: Warehouse Management Systems As Engines Of Organizational Change
2:15 PM - 3:00 PM
Abstract
A warehouse management system (WMS) project is powerful, expensive and risky. This presentation focuses on maximizing the power of a WMS project to initiate and support significant organization change that uses the warehouse/distribution center function to:
- Create economic value for the organization; and
- Build operations capabilities for the long haul.
In order to achieve significant economic value and operating capabilities from this investment of time and money, management must ensure that all those involved in the project:
- Understand how a WMS project contributes to creating economic value and building organizational capabilities through each of its four major components:
- Vision- contributing to organizational results;
- Requirements- to achieve that vision;
- WMS design- to satisfy the requirements; and
- Implementation- that build organizational capabilities;
- Appreciate the critical nature and interdependence of the four components; and
- Ensure implementation of each component in a way that integrates its results into the total project and ongoing operations.
Takeaways
- The power of warehouse management systems projects to achieve organization change;
- How to bridge the gap between project outputs and business and operations outcomes.
35:59
WED2:15D: Rack Storage - Specification, Standards, Codes And Certification Protocols
2:15 PM - 3:00 PM
Abstract
Storage racks are highly engineered structures whose design and application are guided by a variety of standards, specifications and codes. Knowing how to properly specify a rack storage solution is the first step to a proper application and effective return on your investment.
Takeaways
- Overall guidance on the codes and standards needed to properly design a storage rack solution for your unique locale and situation.
22:48
WED2:15F: Revolutionary Order Fulfillment Concepts- Tomorrow's Innovative Solutions...Today!
2:15 PM - 3:00 PM
Abstract
Distribution operations and order fulfillment processes are faced with increasing demands both internally and externally. Explore new and exciting strategies that offer the potential for revolutionary gains while achieving the cost savings, performance increases and reduced order processing times while managing seasonality issues. This session will explore several business cases in different vertical markets to help attendees understand the flexibility, reliability and accuracy of outstanding warehouse concepts and solutions.
Takeaways
- Solve your warehouse order fulfillment challenges with the latest technology and optimal designs.